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vending machine
satellite
controller
Service Manual
Model: 3187
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INTRODUCTION
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This
manual contains instructions, service and installation
guidelines for the vending machine Satellite Controller.
All
programming of vend functions, pricing and features are done at the
controller. Changes can be made without any additional accessories or remote
parts.
Selections
can be priced individually from $.05 to $99.95 in five cent increments (U.S.
currency). When adapted to accept international or foreign, the maximum vend
price will be 255 times the smallest denomination of coin being accepted.
Cash
accountability records Total Cash transactions and Total Vend cycles
performed by the vending machine. Information for individual selections,
complete rows or total machine can be compiled and used for inventory and
ordering records.
Electrical
malfunctions are recorded and displayed when the machine is placed in Service
Mode. Non-functional motors or selections will continue to operate if other
motors become non-functional.
Each
Satellite Controller has the capability of supporting a "satellite" vending
machine, such as a Can Vending Machine, Food Vending Machine (Menu Mart II),
or Cold/Frozen Satellite Food Vending Machine. The satellite vending machine
utilizes the Satellite Controller's existing controller, coin changer, bill
changer and keypad to perform the vend functions. For details on the
satellite vending machine, refer to the service manual pertaining to the
specific vending machine.
This
manual should be read thoroughly in order to become familiar with the functions
and features of the satellite controller. The initial set-up of a vending
machine is a very important step of insuring that the equipment operates in a
trouble-free manner. Following the instructions at the initial installation
of the machine will avoid service problems and minimize set-up time.
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UNPACKING
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This
machine was thoroughly inspected before leaving the factory and the
delivering carrier has accepted this vendor as their responsibility. Note any damage or irregularities at the
time of delivery and report them to the carrier. Request a written
inspection report from the claims inspector to file any claim for damage.
File the claim with the carrier (not the manufacturer) within 15 days after
receipt of the machine.
Carefully
remove the outside packing material so as not to damage the finish or
exterior of the machine. Inspect the machine for concealed shipping damage.
Report any damage hidden by shipping material directly to the delivering
carrier on a hidden damage report.
Record the model number and serial number of the vending machine for
your records. These numbers can be found on the Serial Plate on the rear of
the cabinet and/or inside the vending machine. Refer to these numbers on all
correspondence and inquiries pertaining to satellite controller vending
machine.
Cut
the plastic banding around the satellite controller. Remove the screws from
the front board of the shipping skid. Slide the vending machine forward to
remove from the skid.
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PRE-INSTALLATION
REQUIREMENTS
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The
Satellite Controller and the Satellite Food Vending Machine in its place of
operation should be no further than nine feet (9 ft.) from the power outlet
or receptacle. The doors must open fully without interference. Most satellite
units must have at least six inches (6" in.) of space between the back
of the vending machine and any wall or obstruction for proper air
circulation. All leg levelers must touch the floor. The vending machine must
be level for proper operation and acceptance of coins through the coin
changer.
Retrieve
the keys to the Satellite Controller from the coin return cup. Open the outer
door and remove all internal packing material.
Consult
local, state and federal codes and regulations before
installation of the vending machine.
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Before
connecting the vending machine, the integrity of the main electrical supply
must be checked for correct polarity, presence of ground (earth) and correct
voltage. These checks should be repeated at six (6) month intervals with the
routine safety electrical testing of the vending machine itself.
To
verify that the receptacle is properly grounded and polarized, insert one
probe of a Multi-Meter (set to check AC line voltage) or a test light in the
ground terminal (hole) and the other probe into the hot terminal of
the outlet.
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If
the receptacle is not properly grounded or polarized, you should contact a
licensed electrician to correctly polarize and/or ground the receptacle to
ensure safe operation.
A noise suppressor
(line filter) has been installed in this machine to compensate for any mains
signal noise that could interfere with the normal operation of the
controller.
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Figure 1. 230 Volt Outlets
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For
proper operation of any equipment utilizing electronically controlled
components, the equipment should be placed on an isolated or dedicated
noise-free circuit, properly polarized and grounded.
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Refer
to Specifications on page 2 to determine circuit amperage and protection.
Shown in Figure
2 are two properly grounded and polarized wall
outlets. Figure 1 shows two 230-volt wall outlets. Figure
1 shows a 115-volt, two-wire outlet with a
three-plug adapter in place.
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Figure 2. 115 Volt Outlets
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ASSEMBLY
& INSTALLATION
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Always disconnect power
before servicing.
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1
TOOLS NEEDED
·
Phillips Screw Driver
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2
DO NOT CONNECT POWER TO THE Satellite
Controller Vending Machine.
DO NOT CONNECT POWER TO THE SATELLITE FOOD VENDING MACHINE.
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3
REMOVE NEW DOOR TRIM & SAFETY BRACKET FROM INSIDE THE SATELLITE
VENDING MACHINE IDENTIFY CONTENTS OF SMALL PARTS
PACKAGE.

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4
REMOVE ANTI-CHEAT PANEL FROM FOOD VENDING MACHINE
(ANTI-CHEAT PANEL WILL BE RE-USED ON STEP 14).

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5
REMOVE DOOR TRIM FROM VOOD VENDING MACHINE
(DOOR TRIM IS NO LONGER NEEDED).

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6
INSTALL NEW DOOR TRIM ON FOOD VENDING MACHINE DOOR
(NEW DOOR TRIM SHIPPED INSIDE SATELLITE CONTROLLER).

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7
POSITION SATELLITE CONTROLLER TO FOOD VENDING MACHINE. INSTALL
SAFETY BRACKET.

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8
ADJUST SATELLITE CONTROLLER FRONT & REAR LEG LEVELERS.

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9
ATTACH BOTH TOP & BOTTOM BRACKETS
(LOCATED AT REAR OF SATELLITE CONTROLLER VENDING MACHINE).

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11 REMOVE COVER.
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12 CONNECT UMBILICAL HARNESS & POWER
CORD TO SATELLITE CONTROLLER.
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13 CONNECT UMBILICAL HARNESS TO
FOOD VENDING MACHINE & INSTALL CLAMP. RE-INSTALL SATELLITE CONTROLLER
COVER.

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14 INSTALL ANTI-CHEAT PANEL TO LEFT
SIDE OF SATELLITE CONTROLLER.

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15 CLOSE DOORS.
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16 INSTALL CLAMP AND COVER.
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17 CONNECT POWER TO SATELLITE
CONTROLLER & FOOD VENDING MACHINE.
TURN ON POWER TO BOTH.

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18 PROGRAMMING.
Continue with price setting and other controller
programming instructions on page 2. Refer to Food Vending Machine service manual for
product loading instructions.
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The Satellite Controller is factory programmed for a Frozen Satellite Food Vending Machine
Model 3182.
If the Frozen Satellite Food Vending Machine
is to be used for vending of cold food [32°F to 41°F] or slackening frozen
food [soft freeze] (15° an below) OR if connecting to a different
satellite vending machine, then the Satellite
Controller must be reprogrammed. Follow default configuration
programming instructions on page 2. Refer to Satellite Food Vending Machine service
manual for product loading information.
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CONTROLLER
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The
Controller is located behind the controller cover. The Service Mode button is
located on the right side of the controller and can be accessed through a
hole in the cover.
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Figure 3. Service Mode Button
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PROGRAMMING
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Also
refer to attached installation instructions 4212876 for programming
instructions. For additional controller Instructions refer to Service Manual
Addendum 4212619.
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The Satellite Controller
is factory programmed (configured) for a Frozen Satellite Food Vending
Machine Model 3182.
If the Frozen Satellite
Food Vending Machine is to be used for vending of cold food or slack food
products OR if connecting to a different satellite vending machine,
then the Satellite Controller must be reprogrammed. Refer to default configuration instructions on this section.
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Note: Setting defaults will
change all pricing to $.50 (10 x least coin) and OPTICS will need to be reset if iVend™
is present.
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STEP
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DISPLAY
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1.
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Press Service Mode Button n .
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DIAGNOSE
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2.
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Press A , B , A .
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MENU 3
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3.
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Press A , B .
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DEFAULT
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4.
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Press B .
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SNACK *
COMBO *
CHILLED *
CLO FRONT*
FOOD *
SLACK *
FROZEN *
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5.
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If satellite is CF-1000 Model 3162
then press A or C until
FOOD (32°F to 41°F) is displayed.
If satellite is FF-2000 Model 3182
then press A or C
until FOOD (32°F to 41°F), or
SLACK (15°F and below), or
FROZEN (0°F and below)
is displayed.
NOTE:
CF-1000
Model 3162 can only
be set to FOOD (32°F to 41°F).
FF-2000
Model 3182 can be set to FOOD (32°F to 41°F), SLACK (15°F and below) or FROZEN (0°F and below).
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6.
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Press D
to save.
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DEFAULT
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7.
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Press Service Mode Button n .
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(Sales
Mode)
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For Frozen Food (32°F to 41°F) Settings Only
If the Frozen Food
Model 3182 is to be used for vending cold food (32°F to 41°F) products, then default configuration must be set to
FOOD (32°F to 41°F) [see DEFAULT CONFIGURATION on page 2] and set SENSOR2
as follows:
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STEP
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DISPLAY
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1.
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Press Service Mode Button n
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DIAGNOSE
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2.
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Press A , B , A .
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MENU 3
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